Air India 787 Crash Investigation: How Plane Crashes Are Investigated | Black Box Explained

When tragedy strikes the skies, a highly trained team of aviation experts springs into action. Let’s look deep into how plane crash investigations unfold, revealing each phase from chaotic aftermath to final report.

1. First Response & Site Securing

Within minutes of an incident, local emergency services arrive firefighters, medical teams, and police. Investigators from agencies like the NTSB (U.S.) or equivalent national bodies ensure the crash site is safe and cordoned off. This urgent phase is critical: evidence like debris patterns, impact distances, and ground marks are volatile and must be preserved before being disturbed.

2. Gathering Witnesses & Flight Data

Investigators interview survivors, flight crew, air traffic controllers, and bystanders. Their recollections smells, unusual sounds, alarms offer context. Meanwhile, teams prioritize locating and securing black boxes:

• Flight Data Recorder (FDR) captures hundreds of parameters: speed, altitude, engine thrust.

• Cockpit Voice Recorder (CVR) reveals crew conversations and cockpit sounds.

These devices, usually built to withstand extreme conditions, serve as the crash’s ultimate storytellers.

3. On-Site Evidence Analysis

Experts catalog each piece of debris, photographing it in situ and mapping wreckage impact zones. Distinctive parts landing gear trails, wing fragments can detail how the plane broke apart. Soil samples, fuel residue, and engine parts are packaged and sent for lab forensics, including metallurgy reports and chemical tests. Even tiny wire strands might reveal a short circuit.

4. Laboratory & Simulation Work

Back at labs, every scrap undergoes meticulous testing. Technicians dissect wiring, inspect metal fatigue, and reconstruct electronics under magnification. Meanwhile, flight simulators recreate pilots’ inputs, system responses, and weather conditions. These simulations help investigate possible scenarios: instrument failure, pilot reaction, or unforeseen turbulence.

5. Control Tower & Air Traffic Logs

Investigators scour ATC transcripts and radar logs for the flight’s final moments. These records track communication breakdowns, emergency declarations, and airspace conflicts. They also cross-reference flight performance with data from nearby traffic and ground stations to validate timeline consistency.

6. Maintenance & Crew Records

Every aircraft has a maintenance log detailing inspections, repairs, and abnormalities. Investigators review these logs and the pilots’ training and medical history to verify compliance with safety protocols. This step can uncover hidden issues: deferred maintenance, recurring system alerts, or even fatigue risk factors among crew.

7. International Collaboration

Plane crash investigations often span borders. If an aircraft is registered in one country, operated by another airline, manufactured elsewhere, and crashes internationally, several agencies collaborate: e.g., BEA (France), FAA (U.S.), TCCA (Canada), alongside local investigators. Exchange of data and expertise ensures transparency and technical thoroughness.

8. Cause Determination & Safety Recommendations

Once evidence is sorted, aviation scientists reconstruct the accident sequence. They identify a primary cause (like engine failure or pilot error) and underlying factors (e.g., maintenance gaps, design issues). The final public report includes safety recommendations for airlines, manufacturers, regulators, and pilots proposals designed to prevent repetition.

9. Reporting & Industry Action

The full investigative report is published months, sometimes years, after the crash. Regulators may then issue airworthiness directives, initiate pilot training changes, or mandate new onboard systems. Airlines implement updated procedures; manufacturers adjust designs. These changes save lives—every major safety regulation started with one accident’s insights.

Aviation’s Culture of Continuous Improvement

Unlike many industries, aviation punishes the crash not the investigator. This environment fosters candid learning rather than blame. Each tragic event becomes a lesson for the entire global aviation community. The ultimate aim? Safer skies where every flight brings us a little closer to zero aircraft accidents.